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Titanium in Chemical Processing

We supply high-performance titanium products, including heat exchangers, reactors, and piping, engineered to withstand the most aggressive corrosive media, ensuring maximum uptime and extended service life in chemical plants.

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Why Titanium is Indispensable in Chemical Processing

Titanium has become the material of choice in the chemical process industry (CPI) due to its unparalleled corrosion resistance, exceptional durability, and cost-effectiveness over the long term. Our titanium products are engineered to solve the most challenging corrosion problems.

Extreme Corrosion Resistance

Titanium forms a highly stable, passive oxide layer that provides unmatched resistance to chlorides, oxidizing acids, and wet chlorine, preventing equipment failure and costly downtime in the harshest chemical environments.

High Heat Transfer Efficiency

Due to its excellent mechanical properties, titanium allows for thinner wall thicknesses in heat exchangers, significantly improving overall heat transfer efficiency compared to traditional materials like stainless steel.

Durability and Longevity

Titanium equipment offers a service life often measured in decades, drastically reducing the need for replacement and maintenance, leading to a lower total cost of ownership (TCO) despite higher initial material costs.

Lightweight and High Strength

Titanium's superior strength-to-weight ratio simplifies the design and installation of large-scale equipment like reactors and columns, while maintaining structural integrity under high pressure and temperature conditions.

Critical Applications of Titanium in Chemical Plants

Titanium is essential in numerous critical applications throughout chemical processing plants, where corrosion resistance and reliability are paramount. Our products are trusted by leading chemical manufacturers worldwide.

Heat Exchangers and Condensers

Heat exchangers are among the most critical components in chemical plants, often exposed to highly corrosive cooling media. Titanium heat exchangers ensure reliable heat transfer while resisting the most aggressive corrosive environments.

  • Shell & Tube Heat Exchangers: Used extensively in processes involving seawater, brackish water, or chloride-containing cooling media where corrosion is severe.

  • Plate Heat Exchangers: Ideal for high-efficiency heat recovery in corrosive streams, offering compact design and superior performance.

  • Condensers: Essential for recovering vapors in aggressive chemical processes while maintaining long-term reliability.

Reactors and Pressure Vessels

Reactors and pressure vessels are the heart of chemical processing, operating under extreme conditions. Titanium construction ensures safety, reliability, and extended service life in the most demanding applications.

  • Autoclaves and Reaction Vessels: Essential for high-pressure, high-temperature chemical synthesis where corrosion is severe and equipment failure is not an option.

  • Chlor-Alkali Industry Components: Used for brine heaters, decomposers, and cell components due to exceptional resistance to wet chlorine and hypochlorites.

  • Distillation Columns: Titanium construction ensures safe operation in highly corrosive distillation processes.

Piping, Valves, and Pumps

The transport and control of corrosive fluids demand materials that can withstand continuous exposure to aggressive media without degradation. Titanium piping systems provide unmatched reliability and safety.

  • Corrosive Fluid Transport: Titanium piping and fittings ensure safe and leak-free transport of highly corrosive chemicals, preventing environmental and safety hazards.

  • Valves and Pump Components: Critical components where continuous exposure to aggressive media demands superior corrosion resistance and durability.

  • Fasteners and Connectors: Titanium bolts, nuts, and fittings maintain integrity in corrosive environments where standard materials would fail.

Corrosion-Resistant Titanium Grades for CPI

Selecting the correct titanium grade is crucial for optimal performance and cost-effectiveness in chemical process industry applications. We specialize in the following corrosion-resistant grades certified to ASTM and ISO standards.

Titanium GradeKey CharacteristicsTypical CPI Applications
CP Titanium Grade 1Highest purity, excellent corrosion resistance in neutral and oxidizing environments, good formabilityHeat exchangers, general piping, seawater cooling systems
CP Titanium Grade 2Slightly higher strength than Grade 1, excellent corrosion resistance, most widely used in CPIHeat exchangers, reactors, piping, chlor-alkali industry
Titanium Grade 7 (Ti-0.2Pd)Most corrosion-resistant titanium alloy, stabilized with Palladium, exceptional crevice corrosion resistanceReducing acid environments, high-temperature applications, critical process equipment
Titanium Grade 12 (Ti-0.3Mo-0.8Ni)Improved crevice corrosion resistance over CP grades, cost-effective alternative to Grade 7Heat exchangers in mildly reducing environments, general CPI piping, cost-sensitive applications

Need Help Selecting the Right Titanium Grade?

Our technical team can help you select the optimal titanium grade and form for your specific chemical processing application, ensuring maximum performance and cost-effectiveness.

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Precision Manufacturing for Zero-Tolerance Environments

Chemical processing demands the highest standards of manufacturing precision and quality assurance. Our fabrication capabilities are specifically designed to meet the stringent requirements of the CPI.

? Advanced Welding and Fabrication

  • Specialized TIG Welding: Performed in inert gas environments to maintain the corrosion resistance of the weld zone, ensuring no degradation of material properties.

  • Custom Fabrication: Capability to fabricate complex equipment, including large-diameter columns, custom-designed heat exchangers, and pressure vessels certified to international codes (ASME, PED).

  • Precision Machining: CNC machining to exact specifications, ensuring tight tolerances and perfect fit-up for critical components.

✅ Quality Assurance and Certifications

  • ISO 9001:2015: Quality Management System certification ensuring consistent product quality and process control.

  • Full Material Traceability: Every component is fully traceable from raw material procurement through final delivery, with complete documentation.

  • Non-Destructive Testing (NDT): Ultrasonic, radiographic, and other NDT methods to verify component integrity and weld quality.

Solve Your Corrosion Challenge with Titanium

Partner with us for reliable, corrosion-resistant titanium solutions that extend equipment life and reduce total cost of ownership. Our team of materials engineers is ready to support your chemical processing project.

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Ready to Upgrade Your Chemical Processing Equipment?

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