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Titanium Grade 2 vs. Grade 5
From:https://chinatitaniumfactory.com/ October 30, 2025
Titanium Grade 2 vs. Grade 5: Choosing the Right Titanium for Your Project

If you are working with titanium, you will quickly encounter two of the most popular types: Titanium Grade 2 and Titanium Grade 5. While both are excellent materials, they have very different properties and are used for different jobs. Knowing the difference is key to the success and cost-effectiveness of your project.

The Quick Difference: Grade 2 Titanium is Commercially Pure (CP) and known for its excellent corrosion resistance and easy workability. Grade 5 Titanium (also called Ti-6Al-4V) is an alloy, famous for its much higher strength and light weight.

1. Composition and Type: CP vs. Alloy

Titanium Grade 2: The Workhorse of Commercially Pure Titanium

Grade 2 Titanium is one of the four grades of Commercially Pure (CP) titanium. It is often called the "workhorse" of the CP grades because it offers a great balance of strength, ductility, and corrosion resistance. It is essentially pure titanium, with very small amounts of other elements like oxygen and iron.

  • Type: Commercially Pure (CP)

  • Key Feature: Excellent formability and weldability.

Titanium Grade 5: The High-Strength Alloy (Ti-6Al-4V)

Grade 5 Titanium is the most widely used titanium alloy in the world. Its special properties come from the addition of 6% Aluminum (Al) and 4% Vanadium (V). These elements significantly increase the material's strength, making it ideal for high-stress applications.

  • Type: Alpha-Beta Alloy (Ti-6Al-4V)

  • Key Feature: Exceptionally high strength-to-weight ratio.

Titanium Grade 2 vs. Grade 5

2. Key Property Comparison: Strength, Ductility, and Cost

The biggest difference between the two grades is their mechanical strength. Grade 5 is significantly stronger than Grade 2.

PropertyTitanium Grade 2 (CP)Titanium Grade 5 (Ti-6Al-4V)
Material TypeCommercially PureAlpha-Beta Alloy
Minimum Tensile Strength345 MPa (50,000 psi)895 MPa (130,000 psi)
Strength LevelModerateVery High (Roughly 2.5x Stronger)
Ductility / FormabilityExcellent (Easy to bend and shape)Poor (Difficult to cold form)
WeldabilityExcellentGood (Requires more care and specific filler metal)
Corrosion ResistanceExcellentExcellent
CostLowerHigher (Due to alloying and processing)

3. Applications: Where Each Grade Shines

Because of their different properties, Grade 2 Titanium and Grade 5 Titanium are used in distinct industries and for different parts.

Applications for Titanium Grade 2

Grade 2 is chosen when high corrosion resistance and easy fabrication (bending, shaping, welding) are more important than extreme strength. It is cost-effective for large-scale industrial use.

  • Chemical Processing: Heat exchangers, condensers, and piping systems due to its superior resistance to oxidizing media.

  • Marine Industry: Components exposed to saltwater.

  • Architecture: Building facades and decorative elements.

  • Desalination Plants: Tubing and vessels.

Applications for Titanium Grade 5 (Ti-6Al-4V)

Grade 5 is the material of choice for critical, high-performance parts where a high strength-to-weight ratio is essential. It is the workhorse of the aerospace and medical fields.

  • Aerospace: Aircraft engine components, airframe parts, and landing gear.

  • Medical Implants: Orthopedic implants (hip and knee replacements) and surgical tools.

  • Automotive: High-performance engine parts and racing components.

  • Sports Equipment: Bicycle frames and golf club heads.

4. Making Your Choice: Which Titanium is Best?

The choice between Grade 2 vs Grade 5 titanium depends entirely on your project's needs:

  • Choose Grade 2 if: You need a material that is easy to form, weld, and offers excellent corrosion resistance, and high strength is not the primary requirement. It is the more economical choice.

  • Choose Grade 5 if: You need the highest possible strength and lightest weight for a critical, structural component, and the higher cost is justified by the performance gains.

In short, Grade 2 is for industrial reliability and easy manufacturing, while Grade 5 is for cutting-edge performance and strength.

If you are a manufacturer or buyer looking for high-quality titanium materials, our team can help you select the exact grade and form (sheet, bar, wire, etc.) that meets your specifications.

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